Laser welding machine
Equipment
technology information
Equipment mainly technical parameters
1. Laser
The laser spotlighting cavity use the newest
combination cavity structure, and make the laser have high photoelectric
conversion efficiency, good quality of light beam, and work stably and
reliably. Which make up of optical bench, spotlighting cavity, YAG crystalloid,
pump xenon lamp, diaphragm frame and engine cover etc.
Laser work substance: Nd: YAG crystalloid
Laser wavelength: 1.06um
Number of Xenon lamp: single lamp pump
Number of Xenon lamp: single lamp pump
Laser
energy of single pulse: ≥50J
Energy unstability: ≤±2%
Laser
pulse Width: 0.1-20ms Grading adjustable
Pulse frequency: 1-100HZ Grading adjustable
Continuous operating time: ≥ 24h
2.
Cavity
Laser cavity uses combination cavity with
gold-plated copper, and tube posture structure, segregate cooling water and
metal gold-plated surface completely, stop corrosion of cooling water to
cavity. And uses the device of beach reflection, eliminate the impact of
cooling water to crystalloid.
Meanwhile, the cavity has the feature,
don’t need dimming after replace xenon lamp.
3.
Laser power
Laser power uses the newest switch
power designed by our company. The power work stably, and the influence of the
external power grid is low.
Power can realize modulation
waveform of pulse. Operating current, pulse width and frequency adjustable.
Setting waveform can
be showed directly in the power panel. The mainly technical parameters of the
power are:
Input power: 380v±5%
Power rating: 6Kw
Pulse operating
current: 100-300A
Power unstability:
≤±2.5%
Continuous
operating time of power: ≥20h
Laser power controls laser output by using
internally piloting button, and have the over electric flow over voltage
protection function and multiple real-time detection point.
Detect the false signal in the procedure of
laser, indicate the position of the false in the computer panel, and good for
checking and maintenance.
4. Beam splitting system
Beam splitting system uses the way of
diaphragm beam splitting, make the main light path laser into 3 or 4 by this
way(it depends on the demand of customer)
The energy deviation among light beams: ≤2%
The fiber uses Fibertech fiber imported
from Germany
The core diameter of fiber: 0.4mm
Fiber length: 5m
Fiber form: SI or GI
Fiber equipped with artificial gems which prevent
laser of its bottom and guarantee the service life and non-damage of fiber.
5.Focusing system
Uses multiple compound focus drum to focus
laser
Focusing focal length: f=120mm
Focusing girdling length: ≥3.0mm
Output energy of single light path: ≥8J
6. Pulse waveform modulation
Can set laser output waveform
depending on technics requirement of laser processing. It guarantees energy
error not more than 1% every time since uses energy feedback system.
Pulse waveform can be compiled and
adjust in sections, based on the material, diameter etc. of the welding
workpieces.
7. Energy real-time control feedback system
Laser power installed energy real-time
control feedback system, which can monitor and show to the main light path
energy in the process of operating, feedback and adjust based on the setting
energy, then guarantee the stability of laser energy output.
Cooling system
The cooling system of the machine uses
air-cooled way, and doesn’t need to add a external cycle cooling system
outside.
The cooling efficiency of the
machine can work regularly more than 20 hours.
Cooling system uses purryag water
box, avoid the pollution from the water produced by metal water box.
The cooling system includes: water
pump, temperature controller, target flow and so on.
9. Operating platform
The machine uses operating platform
separating from laser(includes laser power).
The platform uses humanity design and is
convenient to long time usage for handlers, which will not feel tired.
The platform uses upper shield, with built-in
LED glaring panoramic lighting, which make the work images by magnifying
without the dark spots (shadow)
10. Mechanical
drive part
Manual lifting
work table adopts transmission mode of worm turbine, which is stable, no
clearance, no jitter phenomenon in the transmission process.
Lifting work
table’s distance: 100mm
Focusing tube
stents adopted four D fine-tuning stents. The links between among the four D stent
is stable and reliable. The straight line 3 D direction adjusted with
micrometer.
11. Display system
Equipped with 17 "LCD
(black and white) for operation to observe the display system.
12. CCD camera
system
Equipped with 2
sets 20* magnification CCD camera system, CCD camera system uses three road coaxial
monitoring way to implement.
13. Red light indicating system
Indicating system is formed by red laser and
precision adjustment frame to be the adjustment base of light path.
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